NTSB recommends backup cameras for maintenance machinery as a result of fatal accident

NTSB recommends backup cameras for maintenance machinery as a result of fatal accident

By David Lassen | December 8, 2023

Problems with horn, change-of-direction alarm contributed to 2021 incident on Norfolk Southern in Reed, Pa.

Diagram showing position of spiking machine before and after fatal accident
National Transportation Safety Board

WASHINGTON — The National Transportation Safety Board is calling for backup cameras on maintenance-of-way machinery, as well as other safety recommendations, as a result of a fatal accident involving a Norfolk Southern track gang at Reed, Pa., in December 2021.

The NTSB issued its final report on that accident on Thursday (Dec. 7). The probable case of the Dec. 8, 2021, incident, it said, was the inability of the operator of a spiking machine to see a contract worker behind his spiker as he backed up, and a malfunctioning horn and change-of-direction alarm on the machine.

Orange maintenance-of-way machinery
The spiking machine involved in the incident. NTSB

Contributing to the accident, the report said, were a pre-shift inspection by NS that did not check the audibility of the horn and alarm; that equipment manufacturer Nordco Inc. allowed the machinery to leave the factory without making sure the change-of-direction alarm was working; and a 25-foot standoff distance set by the railroad, which was inadequate because of the visibility limitations of some maintenance equipment.

The NTSB is recommending that the Federal Railroad Administration require all new and rebuilt maintenance machines be equipped with backup camera, and that Class I and short line railroads equip new and existing machines with such cameras. It also called for the FRA to issue a safety alert on estabishing standoff distances — the amount of space maintained between workers and machines — that take into account operator visibility, and that Norfolk Southern revise its standoff-distance rule.

The incident occurred about 11:20 a.m., and killed a National Salvage and Service Corp. worker who was part of an NS track gang. Three spiking machines were working together when the middle machine in the group reversed after closing the gap with the lead machine. The operator of that machine said he blew his horn three times and looked in the mirror, then reversed direction, but struck the worker, who was standing behind him. Subsequent NTSB investigation found that just one of the four trumpets of the spiker’s horn was working, and the speaker for rear change-of-direction alarm was unplugged, so the alerts provided were barely louder than ambient noise and likely would not have been detectable for someone standing at least 25 feet away. The NTSB believes the change-of-direction speaker was unplugged because of improper connections that caused it to provide a back-up alert when the machine was moving forward.

The full report is available here.

Share this article